Projects
Showcase of Work
Cement Rings
At Tier 1 Oil and Gas, client required custom tanks build to support a Plug and Abandonment Program in Western Australia. Due to the strict environmental requirements on site, there was no ability to dig pits to store excess cement. A solution was put forward in record time to support the project.
Yabani project team developed custom-engineered tanks specifically for the project requirements. The tanks were drawn up and engineered with full RPQ sign-off.
The tanks were manufactured locally in an ISO9001-approved factory made with Australian Blue Scope steel.
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The equipment and supporting package were then handed over to the client. The rings were then rigged up on-site without any issues.
The whole process from initial concept, design, manufacture and execution was completed in less than a month.
The client was provided:
•Engineered Drawings
•Plant Risk Assessments
•Standard Operating Procedures
Cement Unit Skell Trailer
Client Challenge
Retrofitting of an offshore Twin Cement unit to a standard drop-deck trailer resulted in an overweight load, making it illegal for use in the intended road train configuration. This hindered efficiency and risked fines.
Yabani Project Services' Solution
Engineered and designed a customised drop-deck skell trailer and ancillary parts, reducing the unit's weight by approximately four metric tonnes and bringing it back to standard weights and dimensions.
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Benefits to the Client
•Restored ability to use the unit in road train configuration, significantly enhancing operational efficiency and maintaining a competitive edge.
•Avoided potential legal penalties due to overweight loads.
Timeline & Execution
·Complete design process, manufacturing, and factory acceptance testing were achieved in eight weeks.
·The asset transfer from the old trailer to the new asset was accomplished in less than a week, minimising downtime.
Outcome
·Effective and quick solutions saved the client time and money, kept their operations compliant and efficient, and maintained their asset uptime.
Batching Skid
Background and Objectives: Yabani, a leading player in the Oil & Gas sector, specializes in cementing and well servicing while tackling design and manufacturing challenges. Recognizing the lack of adaptable hybrid equipment in the market for onshore and offshore operations, Yabani embarked on a project to pioneer a fit-for-purpose multi-use asset. The objective was to develop a single-pump hybrid cement unit capable of cementing, chemical injection, and acidizing, with the aim of improving efficiency, reducing costs, and enhancing safety.
Scope of the Project: The single-pump hybrid cement unit boasts several key features and capabilities. It includes a hydraulic-driven triplex pump capable of achieving rates lower than 0.5 bpm, a bespoke operating plant integrated into Yabani's asset-light systems, and the latest automatic density control (ADS) technology. One of the standout features is its adaptability for both onshore and offshore applications. Throughout the project, Yabani successfully addressed operational challenges by designing a fit-for-purpose offshore crash frame that can be easily removed when the asset is used in an onshore configuration. This allows for transportability on trailers within standard weights and dimensions, even enabling road train configurations. Additionally, the unit features easy-to-wash-up pipework and a mixing tub, reducing fluid consumption during cleanup and contributing to environmental sustainability.
Design and Development: Yabani's design and development process prioritized ruggedness and successful operation in Australia's demanding conditions. All major components are locally manufactured, supporting the Australian industry. The engineering work was conducted in-house with strategic partners to ensure the unit's effectiveness and reliability. Notable technical specifications and components include the Mini Hemi Automatic Density Control mixing system, a hydraulic-driven triplex pump, Serva centrifugal pumps, a Cat-driven power pack, and an easy-to-clean mix tub.